Tooling Testing and Adjustment

Build up Your
Core Competitiveness

The precision and stability in tooling inspection and debugging are the key to improve the production efficiency and yield.

The primary objective of tooling testing and adjustment is to ensure the precision and stability of tooling in order to meet production requirements.

By utilizing PMT portable coordinate measurement machine, any issues with tooling, such as inadequate positioning accuracy, surface deformation or wear, can be promptly identified, leading to corresponding adjustments and optimizations. This contributes to enhancing product assembly quality and production efficiency while reducing production costs and scrap rates.

Build up Your Core Competitiveness

Application of Portable Coordinate
Measurement Machine in Tooling Testing

They not only help protect the safety of people in the car, but also are about to aesthetics, aerodynamics and overall rigidity of the vehicle. In this regard, PMT portable arm is an ideal measurement equipment to control the product quality.

Tooling Positioning Accuracy Testing

  • ◆ Use Portable Coordinate Measurement Machine (PCMM) to measure key parts of tooling such as positioning pins and positioning holes with high precision;
  • ◆ The measurement data should be compared with the design digital model in order to assess whether the tooling’s positioning accuracy meets the specified requirements;
  • ◆ The tooling structure or positioning method can be adjusted promptly to improve the positioning accuracy if it is inaccurate.

Tooling Shape and Dimension Testing

  • ◆ Using the PCMM with the software Build/Inspect function to measure the surface of the tooling;
  • ◆ It can be analyzed whether the surface shape and dimension of the tooling meet the design requirements through required data. By comparing the measurement results and design data, the cause of the accuracy deviation can be found and corresponding adjustments can be conducted;
  • ◆ The tooling can be promptly repaired or replaced if any surface deformation or dimension deviation is detected, ensuring its accuracy and stability.

Tooling Adjustment and Optimization:

  • ◆?During tooling adjustment, use Portable Coordinate Measurement Machine to conduct multiple measurements on key components for the purpose of verifying its effectiveness;
  • ◆?Fine-tune or optimize the tooling based on the measurement results. The repeatability and processing accuracy of tooling equipment are crucial factors in ensuring stable performance during continuous production;
  • ◆?PMT Portable Coordinate Measurement Machine can also be used to monitor any changes that occur in the tooling, thereby providing a foundation for maintenance and care of the tooling.

Tooling Adjustment Steps

1. Choose Measurement Location and Set Parameters

  • ◆ Choose a stable and clean measurement location to minimize interference and vibration;
  • ◆ Set relevant parameters according to measurement requirements, such as measurement parameters, measurement mode, etc.

2. Equipment Preparation
and Calibration

  • ◆ Check whether all parts of the Portable Coordinate Measurement Machine are intact and ensure that the probe, measuring arm, etc. are in normal working condition;
  • ◆ Calibrate the measuring arm to ensure the accuracy of the measurement.

3. Conduct Tooling Measurement

  • ◆ Analyze and understand the tooling drawing requirements, process measurement requirements, and the structure, size, and shape of the tooling, and determine the key dimensions and parameters that need to be measured;
  • ◆ Start the measuring arm and select the corresponding measurement software;
  • ◆ Move the measuring arm and probe, and contact the probe with the surface of the tooling to be measured;
  • ◆ Select the measuring element to remain stable until the measuring instrument records all the data points. Measure the tooling dimensions one by one according to the measurement plan and requirements. During the measurement process, ensure the accuracy and completeness of the measurement data.

4. Data Analysis
and Processing

  • ◆ Establish the coordinate system of the tooling in the software so as to accurately analyze and process the measurement data. The establishment of the coordinate system should follow the relevant technical standards and specifications;
  • ◆ Analyze the collected data via measurement software;
  • ◆ Evaluate whether the accuracy and stability of the tooling meet requirements;
  • ◆ If any problems are detected, promptly adjust the tooling and re-measure.

5. Generate and Archive Reports

  • ◆ Generate measurement reports as needed, including measurement results, analysis data and possible deviations.
  • ◆ Save measurement data to a specified location for subsequent query and comparison.

In conclusion, Portable Coordinate Measurement Machine (PCMM) plays a crucial role in tooling testing and adjustment. By utilizing high-precision and high-flexibility measurement technology, it enables timely detection of tooling issues, facilitating adjustments and optimizations that ultimately achieve enhancement of product assembly quality and production efficiency.

To a certain extent, Portable Coordinate Measurement Machine plays an irreplaceable in the field of tooling adjustment.

Customer Reviews

Supplier for a Locomotive Factory

“Our company mainly provides supporting services and custom modifications for locomotive factories, requiring extensive 3D inspections of components. Previously, we relied on handheld scanners for measurement verification. However, after adopting the portable CMM, the process has become far more efficient. Leveraging the articulated arm CMM’s tooling inspection and debugging functions, we can now quickly correct clay molds, significantly reducing design time while improving accuracy. Overall, this CMM machine arm has greatly streamlined our workflow.”

Mr. Zhang

A New Factory in Pingxiang

“Our Pingxiang facility, a key enterprise in the government-planned high-tech zone, features a modern 3,000m2 laboratory for R&D, prototyping, and testing. To enhance production capabilities, we purchased the PMT portable coordinate measuring machine (CMM) based on industry research and supplier recommendations. Compared to traditional tooling inspection methods, this portable measuring arm has drastically improved detection efficiency and reduced product rejection rates.”

Mr. Wu

A Manufacturing Company

“When initially planning to invest in measurement equipment, our quality team considered purchasing a marking machine. However, our long-term supplier recommended the articulated arm CMM.

After a live demonstration by PMT engineers, we were impressed by its versatility, portability, and space-saving design. Our inspectors quickly mastered the CMM machine arm thanks to the comprehensive training, enabling independent operation. This PMT portable CMM has proven to be a game-changer.”

Dr. Lee

FAQ

Manufacturing and Assembly

In manufacturing and assembly, precise measurement solutions ensure components meet design specifications. Tools like CMMs and portable measurement arms verify dimensions, alignment, and tolerances, ensuring quality control and efficiency during production and assembly processes.

Engineering Machinery Measurement Solutions

Engineering machinery measurement solutions include tools like CMMs, laser scanners, and portable measurement arms to assess critical machine components. These solutions ensure precise measurements of dimensions, alignment, and geometric tolerances, improving manufacturing accuracy and efficiency.

Measurement Data Analysis

Measurement data analysis involves processing collected data to evaluate dimensions, tolerances, and quality. Tools like CMM software provide visualizations, statistical analysis, and reports to identify deviations and improve production processes effectively.

How to Measure Key Dimensions of Structural Parts?

Critical dimensions like hole diameter, flatness and perpendicularity can be captured using CMMs or portable measurement arms. The PMT portable arm offers flexibility for on-site inspection with its features of high accuracy and ease of use, becoming an ideal tool when measuring large complex structural parts.

What are the significant advantages of PMT Arm？

PMT Portable Measurement Arm has shown significant advantages in the field of tooling inspection and adjustment. Its high-precision measurement capability and excellent stability ensure the accurate positioning and adjustment of tooling equipment, effectively enhancing production efficiency and product quality. Therefore, it has become an indispensable and efficient tool in such field.

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